Stabilized polyurethane foam wall sheathing [Archive] - Home Construction Forums

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mjpliv
02-02-2009, 10:07 AM
I can't believe my login info still works on this site.

We are a Nova Scotia production home builder and are considering taking our projects to the next level towards EQ or NetZero homes. To acheive these insulation levels we need to look at different products. I poked around on the internet for information about polyurethane foams and found statements like this -

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Over time, the R-value of the foam drops as some of the gas escapes and air replaces it. This phenomenon is known as thermal drift. When manufactured, the initial R-value is roughly R-9 per inch. Experimental data on this type of foam indicates that most thermal drift occurs within the first two years after manufacture and slowly decreases until it stabilizes at about R-7 per inch. It then remains unchanged unless the foam is damaged.

Foil and plastic facings on these foam panels help to slow the escape of gas from the cell structure. Testing suggests that the stabilized R-value of rigid foam with metal foil facings remains unchanged after 10 years. The reflective foil, if installed correctly, can also act as a radiant barrier (another type of insulation) that adds about R-2 to the insulating assembly. Panels with foil facings have stabilized R-values of 7.1 to 8.7 per inch.

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There have been several successfull projects in Canada where the the 2x6 walls have been sheathed with two layers of foil backed foam and cellulose between the studs. I would like to adapt these high performance foams in the same type of assembly. Can somebody recommend a stabilized foam product available in the Canadian market?

tomstruble
02-03-2009, 05:19 AM
i thought a radiant barrier only works with an air space am i wrong?

mjpliv
02-03-2009, 06:42 AM
With the two layers of 2" foam the vapour barrier (inside face of foam) is on the warm side. The only air space will be between the siding and the foam (rain screen assembly).

mjpliv
02-03-2009, 06:56 AM
Perhaps I should clarify that I am looking for information on stabilized polyurethane foams because the foil or plastic coating the product is impermiable and therefore a suitable vapour barrier. In essence the total 4" of foam becomes the air barrier, vapour barrier and primary thermal barrier. The R20 batt insulation is the secondary thermal barrier and any cavity moisture is allowed to evaporate to the inside of the building envelope.